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Silicone manufacturing vs custom silicone products?

Silicone manufacturing vs custom silicone products?

Silicone manufacturing companies and custom silicone products customization companies is different, mainly reflected in their main business and service directions.

Silicone Manufacturing Company:
Main Business: Silicone Manufacturing Company is mainly engaged in the production and large-scale manufacturing of silicone. They usually focus on mass production of silicone raw materials, semi-finished products or standardized silicone products to meet a wide range of market needs.
Product range: Such companies may offer a variety of silicone products, including seals, gaskets, pipe fittings, electronic components, industrial parts, etc., usually generic products rather than customized products.
Customers: Major customers may include other manufacturers, assembly plants, industrial companies, etc., who purchase large quantities of silicone products for use in production lines or finished product manufacturing.

Custom silicone product customization company:

Main business: Customized silicone product customization company focuses on providing customers with personalized silicone product solutions. They often work closely with customers to provide customized silicone products based on their specific requirements and designs.
Product Range: The products offered by this type of company are usually manufactured according to the specific designs and specifications of the customers, which may involve customized needs in terms of shape, color, hardness, printing, etc. Products may include custom seals, gaskets, industrial parts, medical device components, and more.
Customers: The main customers of customized silicone product customization companies include manufacturers, designers, R&D institutions in various industries, and companies with special silicone needs.
In practical applications, some silicone manufacturing companies may provide both standard products and customized services to meet the needs of different customers.

What are the famous brands of silicone manufacturing companies? Recommended ones include:

Dow Corning: Dow Corning is a leading global silicone manufacturing company, providing a variety of silicone-based products, including silicone, silicone rubber, silicone resin and more. The company is widely used in industry, construction, electronics and other fields.

Wacker Chemie AG: Germany's Wacker Chemie AG is a chemical company and a major player in the silicone space. They offer a variety of silicone products for use in medical, electronics, construction, and industrial applications, among others.

Momentive Performance Materials: Momentive is a global chemical company offering a variety of silicone-based materials, including silicone gels, silicone resins and silicone oils. Their product applications cover medical, automotive, electronics and industrial fields.

Shin-Etsu Chemical Co., Ltd.: Japan's Shin-Etsu Chemical Co., Ltd. is one of the world's largest manufacturers of silicon products. They provide silicone rubber, silicone resin, silicone oil and other products, which are widely used in electronics, automotive, medical and construction fields.

Saint-Gobain: Saint-Gobain is a French comprehensive materials technology company. One of its subsidiaries produces silicone sealants, silicone rubber and other products, which are used in construction, automobiles, electronics and industry.

What is the process of manufacturing silicone products?

If you need to customize silicone products to build your brand, the following steps are very important to you!

Raw material preparation:
Silicone raw materials: Liquid silicone rubber usually consists of silicone base polymer, cross-linking agent (hardener), catalyst, diluent and additives. These materials are prepared in specific recipe proportions.

Silica gel preparation:
Mixing: Mix the silica gel raw materials in a mixing device to ensure that the various components are fully and evenly mixed.
Degassing: Mixed silica gel usually needs to be degassed to remove air bubbles and ensure the quality of the silica gel.

Mold design: Design the mold according to the shape and size of the product.
Pouring or injection: Pour or inject the mixed silicone into the designed mold. For high-volume production, injection molding is often used.

Hardener function: Place the poured or injected silicone mold in the oven or at room temperature and wait for the silicone to solidify. The curing time of silicone gel depends on the type of hardener used and the temperature conditions.

Mold Separation: Once the silicone is completely cured, the shaped silicone product can be removed from the mold. This is usually a process performed manually or using mechanical equipment.

Subsequent processing:

Trimming and Cleaning: Trim areas with imperfections or excess silicone. Clean up any remaining material or debris.
Coatings or Treatments: Some products may require additional coating or treatment steps, such as topcoats, color treatments, or other surface treatments.
Quality inspection:
Appearance inspection: Inspect the appearance of silicone products to ensure there are no defects, bubbles, etc.
Dimensional Inspection: Measure the dimensions of silicone products to ensure they meet specifications.
Performance testing: Some performance testing may be required for specific products, such as elasticity testing, wear resistance testing, etc.

Packaging: Packaging qualified silicone products into final products, ready for sale or delivery to customers.
This is a basic silicone product manufacturing process, and specific steps and conditions may vary depending on product type, manufacturing process, and use. Manufacturers often develop detailed production processes based on the needs of specific products.

The main business of growjaa company: personalized product customization. We can customize silicone product raw materials, logo, size, packaging, etc. We have strong production capacity and more than 10 years of brand customization experience!

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